Qalabka Shidaalka Downhole-ka ee Hufnaanta Sare leh

Badeecadaha

Qalabka Shidaalka Downhole-ka ee Hufnaanta Sare leh

Sharaxaad Gaaban:

Qalabka wax lagu shiido waxaa loo isticmaalaa in lagu shiido kalluunka iyo walxaha kale ee godka hoostiisa ku jira, lagu nadiifiyo qashinka derbiga dahaarka (derbiga godka) ama lagu hagaajiyo dahaarka. Mabda'a ayaa ah in kalluunka lagu shiido burburka wareegga iyo cadaadiska xarigga qodista iyadoo la adeegsanayo tungsten carbide oo lagu dahaadho qaybta jarista ee qalabka wax lagu shiido, qashinkana waxaa dib loogu warshadeyn karaa dhulka iyadoo la isticmaalayo dareere qodis ah.
Noocyada ugu badan ee qalabka wax lagu shiido waa kuwo caadi ah qaab-dhismeedka, halka iyadoo loo eegayo qaababka kala duwan ee kalluunka, loo baahan yahay qaybaha wax lagu jarayo ee u dhigma. Qaybaha wax lagu jarayo ee caadiga ah waxaa lagu habeyn karaa gudaha, dibadda iyo dhammaadka qalabka wax lagu shiido.
Ka dib markii naqshad cusub iyo ururin tignoolajiyadeed sannadihii ugu dambeeyay, waxay dabooleen baahiyaha dhabta ah ee macaamiisha ka yimid Shiinaha iyo dibaddaba iyadoo loo eegayo waxqabad la isku halleyn karo. Marka laga soo tago noocyada iyo cabbirrada ku qoran macluumaadka soo socda, waxaan sidoo kale soo dhaweyneynaa inaan soo saarno iyadoo loo eegayo magac gaar ah oo dabooli kara baahiyaha macaamiisha.


Faahfaahinta Badeecada

Calaamadaha Alaabta

Qalabka Badeecada

Tusaale ahaan, kabo fidsan oo loogu talagalay milling:

Qalabka Shidaalka ee Waxtarka Sare leh (1)

Jirka ugu weyn wuxuu qaataa bir bir ah oo tayo sare leh (4145H) si loo hubiyo hawlgalka siman iyo waxtarka leh ee cadaadiska qodista kala duwan iyo xaaladaha xawaaraha wareega. Dhanka kale, waxaan qaadannaa mitirka carbide tungsten heer sare ah si aan u gaarno shiidid degdeg ah. Xasiliye iyo goonno dibadda ah oo loogu talagalay warshadda qashinka iyo warshadda taper-ka ayaa loo qaabeyn karaa hadba sida loogu baahdo.

Gelinta carbide ee Tungsten

· Superloy
Buuxiye wanaagsan oo loogu talagalay qaraha, xargaha iyo warshadaha taper-ka.
Dib u soo noqosho wanaagsan oo loogu talagalay warshadaha qashinka.
Cabbirro kala duwan oo la heli karo.
Kuwa ugu adag.

· Metal Muncher
Mishiinnada ayaa ka dhaqso badan qalabka wax lagu shiido ee caadiga ah.
Waxay yareysaa cadaadiska qodista ee loo baahan yahay inta lagu jiro shiidi.
Waxay ka tagtaa jeexyo siman oo aan lahayn bushimo si ay u dhegaan qashinka.
Waxay soo saartaa qashin cabbir la mid ah leh.
Birta jarista halkii aad shiidi lahayd.

· Opti-cut
Qashin yar.
ROP dhakhso badan.
Cimri dheer.
Shuruudaha cadaadiska hoose iyo awoodda.
16 dhibcood oo jaris ah iyo 8 gees oo jaris ah oo loogu talagalay gooye kasta.

Qalabka Shidaalka ee Waxtarka Sare leh (2)

Qaybta Badeecada

Warshadda qashinka ee hoose ee Concave/Flat/Blade
Waxaa loo isticmaalaa qalabka wax lagu shiido, koonka, cabbirka dhexroorka, ilkaha la qabsashada, tuubada dhaqidda, qalabka qodista, qalabka bamka ceelka qoto dheer, qalabka baakadaha, qaybiyaha biyaha iyo qalabka kale ee qodista dheer.
Mashiinka qashinka ee Petrozhr waxaa laga heli karaa qaabab iyo joomatari kala duwan. Injineernimadayada warshadda ee horumarsan iyo alxanlaha khibradda leh waxay hubiyaan qaab-dhismeed goyn joogto ah oo waara oo ku yaal warshad kasta oo qashin ah.

Qalabka Shidaalka ee Waxtarka Sare leh (5)
Qalabka Shidaalka ee Waxtarka Sare leh (4)

Tab. 1 Xariijinta warshadda qashinka ee hoose ee siman/qoto dheer/daab

Dhererka lagu taliyay ee kabaha ceelka ceelka.
(mm) (mm) Maqaarka boolal (mm)
PN

Fidsan

PN
Concave
PN
Dahab leh
95.2- 101.6 89 2-3/8REG 250 JM089FX JM089CX JM089BX
107.9- 114.3 97 2-3/8REG 250 JM097FX JM097CX JM097BX
117.5- 127 110 2-7/8REG 250 JM110FX JM110CX JM110BX
130- 139.7 121 2-7/8REG 250 JM121FX JM121CX JM121BX
142.9- 152.4 130 2-7/8REG 250 JM130FX JM130CX JM130BX
155.6- 165. 1 140 3- 1/2REG 250 JM140FX JM140CX JM140BX
168- 187.3 156 3- 1/2REG 250 JM156FX JM156CX JM156BX
190.5-209.5 178 3- 1/2REG 250 JM178FX JM178CX JM178BX
212.7-241.3 200 4- 1/2REG 250 JM200FX JM200CX JM200BX
244.5-269.9 232 4- 1/2REG 250 JM232FX JM232CX JM232BX
273-295.3 257 6-5/8REG 250 JM257FX JM257CX JM257BX
298.5-317.5 279 6-5/8REG 250 JM279FX JM279CX JM279BX
320.6-346. 1 295 6-5/8REG 250 JM295FX JM295CX JM295BX
349.3-406.4 330 6-5/8REG 250 JM330FX JM330CX JM330BX
406.4-444.5 381 6-5/8REG 250 JM381FX JM381CX JM381BX

Kabaha Rotary

Kabaha rotary-ka ah waxay ku qaataan walxo carbide ah gudaha dhululubada si ay si wareegsan ugu gooyaan dusha sare ee kalluunka aan caadiga ahayn, oo si tartiib tartiib ah ugu hagaajiyaan dusha sare ee kalluunka ee dhaawacmay goobo, sida tuubooyinka, jirka qolofta, iwm.

[Fiiro gaar ah: Maadaama dhexroorka iliga gudaha ee mashiinka lagu shido ee kabaha rotart uu weyn yahay, wareegga rotart waa weyn yahay, sidaa darteed waa in la qaataa cadaadis hooseeya iyo habka wareegga gaabiska ah marka la isticmaalayo kabaha wareega. Guud ahaan, cadaadiska qodista waa inaanu dhaafin 10 KN xawaaraha wareeggana waa inaanu dhaafin 50 r/daqiiqo.]

Qalabka Shidaalka ee Waxtarka Sare leh (7)

Nooca A
Birta, sibidhka iyo sameynta jar.
Goynta OD iyo hoose.

Qalabka Shidaalka ee Waxtarka Sare leh (8)

Nooca B
Birta jarista meesha bannaanku yar yahay.
Jarista aqoonsiga iyo hoose.

Qalabka Shidaalka ee Waxtarka Sare leh (9)

Nooca C
Samaynta jarista.
Goynta OD iyo hoose.

Qalabka Shidaalka ee Waxtarka Sare leh (10)

Nooca D
Jar sameynta oo kalluumeyso isla waqtigaas.
Jarista ID, OD iyo hoose.

Qalabka Shidaalka ee Waxtarka Sare leh (6)

Tab.2 Halbeegga kabaha Rotary

Daboolka/Ceelka
Dia.
Kabaha Rotary OD
(mm)
Kabaha Rotary
Dhererka
(mm)
Mawduuca boolal ee lagu taliyay PN
Kabaha Rotary
4 inji 101.6mm 95 400 FJWP TXX095
5- 1/2 inji 139.7mm 114 500 FJWP TXX114
5-3/8 inji 146.05mm 118 500 FJWP TXX118
6-5/8 inji 168.28mm 136 425 FJWP TXX135
7 inji 177.8mm 152 450 FJWP TXX152
7-5/8 inji 193.68mm 160 450 FJWP TXX160
8-5/8 inji 219. 1mm 185 550 FJWP TXX185
12- 1/4 inji 311. 15mm 203 450 FJWP TXX203
15-5/8 inji 396.88mm 298 450 FJWP TXX298
20in 508mm 406 450 FJWP TXX406

Mashiinka Taper Mill

Mashiinka Taper-ka wuxuu soo saaraa xayiraado, qaybaha dahaarka iyo dahaarka oo burburay iyo daaqadaha iyo dahaarka. Dhammaadka hoose ee warshadda taper-ka, oo leh dhexroor yar, ayaa galaya dahaarka iyo dahaarka dumay. Kadibna geesaha reamer-ka oo si yar u wareegsan ayaa u qodaya qaybta hoose ilaa dhexroorka warshadda oo dhan.

Mashiinka Taper-ka wuxuu ka kooban yahay jir koon ah iyo carbide tungsten. Jidhku waa 30 darajo, koonuhu waa baal u eg, dusha sarena waa mid adag ama ku dheggan carbide tungsten.

Qalabka Shidaalka ee Waxtarka Sare leh (11)

Tab.3 Halbeegga warshadda taper

Ceel biyood Dia.            Taper warshad OD     Lagu taliyay        Dhererka

(mm) (mm)Borotiin Mawduuca(mm)

P.N.

Taper warshad

95- 101.6 89 2-3/8REG 300 XZ089
107.9- 114.3 97 2-3/8REG 300 XZ097
117.5- 127.0 110 2-7/8REG 300 XZ110
130- 139.7 121 2-7/8REG 300 XZ121
142.9- 152.4 130 2-7/8REG 300 XZ130
155.6- 165. 1 140 3- 1/2REG 300 XZ140
168- 187.3 156 3- 1/2REG 300 XZ156
190.5-209.5 178 3- 1/2REG 300 XZ178
212.7-241.3 200 4- 1/2REG 300 XZ200
244.5-269.9 232 6-5/8REG 350 XZ232
273-295.3 257 6-5/8REG 350 XZ257
298.5-317.5 279 6-5/8REG 350 XZ279
320.6-346. 1 295 6-5/8REG 350 XZ295
349.3-406.4 330 6-5/8REG 350 XZ330
406.4-444.5 381 6-5/8REG 350 XZ381

Warshadda Xargaha Qaraha

Kabaha xarkaha qaraha waa mid ka mid ah qalabka wax lagu shiido ee loo adeegsado habka loo maro. Waxaa loo isticmaalaa hagaajinta dahaarka, dib u habaynta iyo furitaanka kanaallada. Badanaa waxaa la isticmaalaa isla markiiba ka dib marka la furo daaqadaha. Cidhifka wax lagu shiido (meesha shaqada) ee warshadda qaraha wuxuu la xiriiraa derbiga godka, dhammaadka gees kastana waxaa loogu talagalay koon. Marka daaqadda la furayo, warshadda qaraha waxay daaqadda ka dheereyn kartaa dusha sare waxayna ka saari kartaa xoqidda iyo burrs-ka ku haray derbiga tuubada inta lagu jiro jarista bilowga ah.

Qalabka Shidaalka ee Waxtarka Sare leh (13)

Tab.4 Halbeegga warshadda xarigga qaraha

Maro godka godka. Boorsooyin (mm/in) Goobta Shaqada
OD
(mm/in)
Dhererka Goobta Shaqada (mm/in) Dhererka Totul (mm/in) PN
139.7 (5- 1/2) NC 26 112 (4-7/ 16) 600 (23-5/8) 1130 (44) XGMX112
139.7 (5- 1/2) NC 26 116 (4-9/ 16) 600 (23-5/8) 1130 (44) XGMX116
139.7 (5- 1/2) NC 26 118 (4-5/8) 600 (23-5/8) 1130 (44) XGMX118
139.7 (5- 1/2) NC 31 120 (4-3/4) 600 (23-5/8) 1280 (50) XGMX120
146.0 (5-3/4) NC 31 124 (4-7/8) 600 (23-5/8) 1280 (50) XGMX124
168.3 (6-5/8) NC 31 142 (5-9/ 16) 600 (23-5/8) 1280 (50) XGMX142
177.8 (7) NC 31 151 (5- 15/ 16) 600 (23-5/8) 1280 (50) XGMX151

Warshadda Duuliyaha

Mashiinka duulista waxaa loogu talagalay in lagu shiido dahaarka, dahaarka, kabaha wareega ama tuubooyinka aqoonsiga ee waaweyn. Daabyada jarista ee lagu labisan yahay walax carbide tungsten heer sare ah ayaa ka dhigaya mashiinka duulista Petrozhr inuu si dhakhso ah u galo iyadoo aan la xirin. Qashinka yar yar iyo kuwa qaloocan ee la jaray way fududahay in laga saaro. Dhamaadka tijaabada waxaa loo isticmaalaa in lagu xasiliyo aqoonsiga shayga la shidi doono.

Qalabka Shidaalka ee Waxtarka Sare leh (14)

Tab.5 Halbeegga warshadda tijaabada ah

Ceel biyood
Dia.
(mm)
Borotiin
Mawduuca
Goobta Shaqada
OD
(mm)
Dhererka daab-goynta (mm) Dhererka aagga tijaabada ah
(mm)
PN
153 2 3/8REG 130 200 ≧45 LYMX130
165 2 3/8REG 140 200 ≧45 LYMX140
187 3 1/2REG 156 200 ≧55 LYMX156
210 4 1/2REG 178 200 ≧55 LYMX178
241 4 1/2REG 200 200 ≧55 LYMX200
270 4 1/2REG 232 200 ≧55 LYMX232
295 6 5/8REG 257 250 ≧55 LYMX257
317 6 5/8REG 279 250 ≧55 LYMX279
346 6 5/8REG 295 300 ≧55 LYMX295
406 6 5/8REG 330 300 ≧55 LYMX330
445 6 5/8REG 331 300 ≧55 LYMX331

Shaxda codsiga carbide ee Tungsten

Codsiga lagu taliyay Superloy Opti-cut Bir-quuste Bir-quuste

oo leh Superloy

God furan oo la dhaqo    
Tuubada qodista ee la dhaqo      
Xirmo quruurux ah oo la dhaqo    
Gogosha dahaarka lagu dhaqo      
Baakadaha dharka lagu dhaqo      
Shiididda Poil      
Shiididda Qashinka Dabacsan    
Baakad taagan ama tuubo ama tuubo qodis junk ah      
Shiididda qaraha      
Shilling xarig    

Sawirro Shay Kalluumeysi ah

Qalabka Shidaalka ee Waxtarka Sare leh (15)

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